Filling machine:Features:
1) Compact structure, good shape, easy operation, high automation degree and low labor intensity
2) Adopts the technology of direct contact air conveyor and bottle inlet poking wheel, instead of "feeding screw" and "conveyor"; thus making it is easy to change the bottle shape
3) Adopts bottle neck clamping technology which removes the need for changing the height of the bottle; just change the parts which are relevant to the bottle diameter, such as the arc guide plate and poking wheel
4) Special stainless steel bottle gripper of rinser does not touch the bottle screw part, thereby avoiding secondary contamination
5) All parts directly contacting the media adopt food stage stainless steel, without dead angles, so they can be cleaned easily
6) Diaphragm adjustment valve controls the inlet flow rate of liquids, and can keep the slight turbulence of liquids level in the solution barrel and ensure accuracy in filling
7) Automatically closes feeding valve if there is no bottle on the machine, thus avoiding the loss of aqueous feed
8) Fills automatically with high speed and accurate control of liquid level
9) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss
10) Equipped with perfect CIP control loop and program and cleaning devices on the spot
11) The "capping head" adopts a magnetic constant-torque device to ensure high capping quality without damage
12) Adopts efficient cap settling system with perfect cap feeding and protection device
13) Adopts spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel, which removes the need for adjusting the input height for exchanging bottle models
14) Equipped with perfect protection system to prevent overload, and protect facilities and operators efficiently
15) Applying touch screen, it fully realizes the man-machine conversation whereas the status of device running is clear at a glance
16) The primary electric components such as touch screen, PLC and transducer all adoptwell known import products
17) These air control components all adopt SMC products made in Japan
Filling machine:Technical parameter
Type: DXGF24-24-6
Working location: rinser24, filler 24, capper 6
Production capacity: 8000BPH (0.5L)
Flow chart:
Beer filling line:
A) Introduction
This machine is introduction of German technology, and combining the characteristic of
beer production line to develop and design. It is a small scale that reliable and convenient. It also has prefect washing filling capping, and well tericidal action.
B) Structural features
1. The washing machine adopts high strength stainless steel spring clip in order to keep the glass bottles round steadily. The washing head is quincuncial, and it can wash the bottom of bottles and makes bottles more clear.
2. The filling machine adopts spring-loaded machine to hoisting plant
It adopts high precision filling valves, the liquid in the cylinder and the back pressure can be controlled by the variable signal. The filling is fast, stable and accurate.
3. Using stainless steel gland plunger and the mixing type magnetic cap unscrambler to ensure the sanitation and credibility. Hopper, cap getting , and the cap pressing are all transferred by magnet. The cap pressing is stable, it has self-unloading function to reduce the rate of the broken bottles.
4. In order to reduce the level oxygen to 0.15mg/L, it usesbubble-induced water device to change bottle neck air.
5. If the bottle broken ,the filling machine will close the valve. It has the function of broken bottle washing. The vent-pipe can wipe the foam out automatically.
6. It has perfect CIP cleaning function, which can wash the filling line with Acid-base fluid and hot water.
7. All the valve, jar and pipeline contacting the material are made of stainless steel N304. Inside and outside walls adopt mirror polish to ensure it is sanitary everywhere all the time.
8. The machine adopts manual grease lubricating system, which makes maintenance of equipment much easier.
9. The machine adopts advanced man-machine interface,PLC control, Stepless speed regulation control technology and etc.. It has many safety and protection functions. For example: It won’t open the valve or cap without a bottle. It would stop working when there is no cap.
C) Main data
Washing head: 14 （pitch diameter：φ595）
Filling head: 12 （pitch diameter：φ510）
Capping head: 4 （pitch diameter：φ170）
Rated output （330ml bottle）beer 2500BPH (vacuumize once only)
Applicable bottle type: height 200～350mm；bottleneck Φ52～Φ84mm
Aseptic air consumption: 0.3m3/min(0.4～0.6Mpa)
CO2 consumption: 120g/100L
Water consumption: vacuum pump 0.15m3/h; blowing 0.3m3/h
Working volt AC: 380V
Control voltage: 24V
Installed capacity: 9KW
Main motor: 1.5 KW
Hopper motor: 0.37KW
Vacuum pump: 0.75KW
Spray pump: 0.55KW (User owned)
Chain word motor: 0.75 (User owned)
Contour size of the unit: 1800×1600×2600 （L×W×K）
Machine weight:3500KG
